Dairy Industry
Global trust
We, at Amul has always been a torch bearer in Dairy industry in adopting new technologies for the good of our consumers and eventually for betterment of our farmers.
Recently we adopted AI in our Khatrej cheddar cheese plant, Kaira — where we got significant benefit in visibility of our production processes. The project is being executed using Tvarit Industrial AI software.
The results are astonishing — Tvarit software is helping us optimize processing beyond human computational limitation — analysing billions of data points and identifying the right settings for continuous improvement improving plant KPI’s like improving yield, having consistent quality cheese and overall stabilizing process.
From Variability to Consistency: AI That Maximizes Dairy Yield
TiA® standardizes moisture content, reduces process variability, and unlocks higher yields by identifying optimal “Golden Values” for key parameters.
TiA® Dairy Optimization
Current moisture variability
±1.8% (across vats)
Target Moisture Variability
±0.5% (within ideal spec range)
🥛 AI Prescription
Fine-tune milk temperature for ideal curd formation
Adjust rennet dose to enhance firmness and yield
Calibrate pressing stages for optimal texture and consistency
✅ Expected Savings
€42,000 per month
Dairy Industry Challenges
Critical issues affecting profitability across dairy operations
UHT Spoilage
Milk spoilage during ultra-high temperature processing
Current Impact
8.5% average loss rate
Cheese Yield Loss
Inconsistent yield in cheese
Current Impact
Up to 15% yield variation
Fermentation Control
pH and temperature inconsistencies during fermentation
Current Impact
12% batch rejection rate
How TiA® Transforms Dairy Operations
Precision AI for every dairy challenge
Quality Consistency Engine
Maintain perfect UHT stability with real-time temperature and pH optimization that prevents spoilage before it starts.
• Predictive spoilage detection and prevention
• Optimal temperature-time combinations
• Real-time pH balance monitoring
Golden Runs® for Cheese
Replicate your highest-yield cheese production runs with automated parameter optimization.
• Maximum protein extraction efficiency
• Optimal coagulation timing
• Consistent moisture control
Fermentation Time Control
Perfect fermentation curves with AI-controlled temperature, pH, and timing for consistent results.
• Automated culture activity monitoring
• Dynamic pH adjustment protocols
• Optimal fermentation endpoint detection
Success Story
Cheese Plant Transformation
The Challenge
One of the Asia’s largest cheese manufacturer was losing €4.5M annually due to inconsistent yields, frequent spoilage, and fermentation failures affecting their premium cheese lines.
TiA® Implementation
Deployed on one cheddar production line with real-time monitoring of milk quality, fermentation parameters, and aging conditions using IoT sensors and AI optimization.
€4.5M
Annual Savings
+18%
Yield Increase
92%
Spoilage Reduction
16 Months
ROI Timeline
“With TiA®, we no longer ‘chase’ the right texture or moisture — the AI keeps us in the sweet spot. Our batches are consistent, and even seasonal milk changes are handled without drama.”
— Senior Production Manager, Cheddar Line
How Tia Can Improve Your Processing Challenges
