Chemical Processing
AI That Delivers Batch Consistency and Purity
in Chemicals
Eliminate batch variation, ensure reaction stability, and achieve perfect reproducibility with TiA® precision control systems.
TiA® Chemical Optimization
Current Purity
92.3%
Target Purity
97.0%
⚗️ AI Prescription
Increase reactor temperature by +2°C
Maintain pressure at 2.1 bar
Extend reaction time by +8 minutes
Yield
89%
Savings
€78K
Chemical Processing Challenges
Critical issues impacting product quality and profitability
Batch-to-Batch Variation
Inconsistent product quality between production batches
Current Impact
22% variation coefficient
Purity Deviations
Product purity falling below specification limits
Current Impact
8% below target purity
Reaction Instability
Temperature and pressure fluctuations during synthesis
Current Impact
15% yield loss events
How TiA® Stabilizes Chemical Operations
Advanced AI for precise reaction control and quality assurance
Real-time Prescriptions During Reaction
Dynamic parameter adjustment throughout the entire reaction cycle based on real-time process monitoring and predictive modeling.
• Continuous temperature and pressure optimization
• Real-time catalyst activity monitoring
• Predictive endpoint determination
Automated Root Cause Analysis
Instantly identify the source of quality deviations and batch failures with comprehensive correlation analysis.
• Multi-variable deviation tracking
• Historical batch correlation analysis
• Automated corrective action suggestions
Batch ID Tracking for Full Traceability
Complete genealogy tracking from raw materials to final product with automated quality documentation.
• Raw material lot tracking and correlation
• Process parameter history logging
• Automated compliance reporting
Success Story
Specialty Chemical Manufacturer Transformation
The Challenge
A specialty chemical manufacturer faced critical quality issues with 22% batch-to-batch variation and purity levels 8% below specification, risking regulatory compliance and customer contracts.
TiA® Implementation
Deployed across 6 reactor lines with advanced process monitoring, real-time optimization, and predictive quality control using machine learning algorithms.
4%
Purity Increase
50%
Rework Reduction
78%
Variation Reduction
4 Months
ROI Timeline
“TiA® transformed our chemical processes from unpredictable to precision-controlled. We now consistently exceed specification requirements and our regulatory audits are flawless.”
— Chief Process Engineer, Specialty Chemicals
How Tia Can Improve Your Processing Challenges
