Cocoa Processing
AI for Precision Roasting. Consistent Liquor. Higher Yield.
Perfect fat percentage consistency, optimal roasting curves, and precise particle size control for cocoa processing plants.
TiA® Cocoa Optimization
Fat % Current
52.1%
Fat % Target
53.0%
🔥 AI Prescription
Tighten and stabilize the roasting curve to improve extraction efficiency.
Fine-tune conching dynamics to balance flavor development and viscosity.
Adjust alkalization dosing strategy to nudge pH into the target band.
Flavor Score
9.2/10
Savings
€34K
Cocoa Processing Challenges
Critical quality issues affecting premium chocolate production
Fat % Variation
Inconsistent cocoa butter content affecting product quality
Current Impact 25%
±4% deviation from target
Roasting Inconsistency
Temperature and time variations impacting flavor development
Current Impact
25% flavor profile variation
Particle Size Control
Grinding process variability affecting texture and mouthfeel
Current Impact
30% size distribution spread
How TiA® Perfects Cocoa Processing
Precision AI for consistent flavor and quality
AI Prescriptions for Optimal Roasting
Dynamic temperature and time control that adapts to bean moisture content and origin for perfect flavor development.
• Real-time moisture monitoring and adjustment
• Origin-specific roasting profiles
• Predictive flavor development curves
Real-time Fat % Consistency
Continuous monitoring and adjustment of cocoa butter content during pressing and processing.
• Automated pressing pressure optimization
• Temperature-controlled fat extraction
• Real-time quality feedback loops
Golden Runs® for Best Yields
Replicate your highest-quality production runs with automated parameter replication across all batches.
• Particle size distribution optimization
• Conching time and speed control
• Texture consistency guarantees
Success Story
Cocoa Value Chain Manufacturer Transformation
The Challenge
A cocoa value chain manufacturer struggled with fat percentage variations causing €1.8M annual rework costs and inconsistent flavor profiles that threatened their luxury brand reputation.
TiA® Solution
Implemented across roasting, grinding, and conching processes with real-time fat monitoring, particle size analysis, and flavor profiling using advanced sensors.
€1.8M
Annual Savings
30%
Rework Reduction
±0.5%
Fat % Precision
9.4/10
Flavor Score
“TiA® transformed our chocolate production from art to science. We now achieve consistent premium quality that our customers expect, batch after batch.”
— Plant Manager, Cocoa Value Chain Manufacturer
How Tia Can Improve Your Processing Challenges
