Dairy Industry
From Variability to Consistency: AI That Maximizes Dairy Yield
TiA® standardizes moisture content, reduces process variability, and unlocks higher yields by identifying optimal “Golden Values” for key parameters.
TiA® Dairy Optimization
Current moisture variability
±1.8% (across vats)
Target Moisture Variability
±0.5% (within ideal spec range)
🥛 AI Prescription
Fine-tune milk temperature for ideal curd formation
Adjust rennet dose to enhance firmness and yield
Calibrate pressing stages for optimal texture and consistency
✅ Expected Savings
€42,000 per month
Dairy Industry Challenges
Critical issues affecting profitability across dairy operations
UHT Spoilage
Milk spoilage during ultra-high temperature processing
Current Impact
8.5% average loss rate
Cheese Yield Loss
Inconsistent yield in cheese
Current Impact
Up to 15% yield variation
Fermentation Control
pH and temperature inconsistencies during fermentation
Current Impact
12% batch rejection rate
How TiA® Transforms Dairy Operations
Precision AI for every dairy challenge
Quality Consistency Engine
Maintain perfect UHT stability with real-time temperature and pH optimization that prevents spoilage before it starts.
• Predictive spoilage detection and prevention
• Optimal temperature-time combinations
• Real-time pH balance monitoring
Golden Runs® for Cheese
Replicate your highest-yield cheese production runs with automated parameter optimization.
• Maximum protein extraction efficiency
• Optimal coagulation timing
• Consistent moisture control
Fermentation Time Control
Perfect fermentation curves with AI-controlled temperature, pH, and timing for consistent results.
• Automated culture activity monitoring
• Dynamic pH adjustment protocols
• Optimal fermentation endpoint detection
Success Story
Cheese Plant Transformation
The Challenge
One of the Asia’s largest cheese manufacturer was losing €4.5M annually due to inconsistent yields, frequent spoilage, and fermentation failures affecting their premium cheese lines.
TiA® Implementation
Deployed on one cheddar production line with real-time monitoring of milk quality, fermentation parameters, and aging conditions using IoT sensors and AI optimization.
€4.5M
Annual Savings
+18%
Yield Increase
92%
Spoilage Reduction
16 Months
ROI Timeline
“With TiA®, we no longer ‘chase’ the right texture or moisture — the AI keeps us in the sweet spot. Our batches are consistent, and even seasonal milk changes are handled without drama.”
— Senior Production Manager, Cheddar Line
How Tia Can Improve Your Processing Challenges
