The Zero Waste Vision
for Metal Manufacturing
Industry-specific AI Solutions for Metal Manufacturing Companies to achieve Energy- and Resource-efficient Production with minimal Waste.
We are driven by the vision of sustainable and zero-waste manufacturing. Our sole objective is to support the global metal manufacturing industry with industry-specific Artificial Intelligence (AI) solutions on the path to achieving energy- and resource-efficient production with maximum manufacturing quality.
We take an ROI-focused approach to retain, expand and convert the company’s know-how into higher profitability (EBITDA) with our TVARIT Industrial AI (TiA®).
Talk to us and learn more about how we can generate sustainable results for you with our intelligent solutions in just 2 to 3 months.
We know your
Challenges!
High
Scrap
Reduce upto 60% Scrap using TVARIT’s AI based Prescriptive Quality Module
Cost Reduction Pressure
Reduce up to 8% per piece Production Cost
Rising Energy Costs & ESG
Regulations
Reduce up to 30% Energy Consumption using TVARIT’s AI based Prescriptive Energy module
Unplanned Breakdowns
Tvarit AI helps increase machines’ availability up to 20%
Low OEE
Tvarit AI helps combining individual AI use cases to improve OEE
Knowledge Drain
Tvarit AI helps keeping all the information in software format making it sustainable for 100s of years
TVARIT at work
Reimagine your next project with TVARIT
Why TVARIT?
TVARIT is the specialist in AI solutions for foundries and metalworking industries. One of our most important unique selling points is a Hybrid AI approach. We fuse physics equations into our AI models to ensure close to zero errors in our prediction. The second unique selling point is the use of “Transfer Learning” (TL). TL enables our software to use previously acquired knowledge and experience for other problems. This makes TiA® highly scalable: we can roll out our solution to many machines in one plant in a very short time.
And finally, it is our team that makes TVARIT special: Our highly qualified experts come from renowned institutions such as TU Darmstadt, RWTH Aachen, Stanford University or the Indian Institute of Technology Bombay.
Global trust
from industry experts
“As CIO of a global company, I have gained a lot of experience with solution providers. What makes TVARIT stand out here is their deep understanding of the manufacturing processes and their challenges. With a deep insight in focus areas to address for improvements, TVARIT has been able to deliver a high degree of innovativeness within short project implementation time. TVARIT industrial AI (TiA®) provides clearly understandable insights into the manufacturing processes and helps to achieve objective and measurable results (such as improving OEE and the reduction of scrap).”
Esteban Remecz
Vice President & CIO
“Working with TVARIT is incredibly refreshing. Their young team of smart talents helps us to successfully implement the digital transformation of our company. The particularly high level of commitment and dedication that TVARIT brings to the joint projects is impressive. I am pleased about the positive results achieved so far and those to come.“
Dr. Alireza Tavakoli
Vice President Digitalization & CDO
Professor Aitor Goti about his experience working with TVARIT said
TVARIT has one of the best artificial intelligence technologies that I have ever seen
Prof. Aitor Goti Elordi
Director of Digital Industry Chair
of University of Deusto
“Tvarit’s approach to achieve quality optimization by combining very nicely the patterns coming from the data/AI, as well as domain knowledge, is great. The results from explainable AI and the recommended action items are easily understood by plant operations teams/users which is in general very helpful in calculating the impact of AI projects“
Manfred Hilger
Director F&B/CPG Mitsubishi Electric B.V.
“Very energic team to develop analytic software, which can improve the cost competitiveness of Maxion (Saraburi). The team fully understands backbone of data analysis and machine-learning mechanisms. Quick software development with flexibility in adapting to further feedback helps to increase efficient use of the software on shop floor.”
Oran Pisitsawat
Operations Manager Operations
Maxion Wheels (Thailand) Co. Ltd.
“It’s a new experience for Maxion, Saraburi team, We believe the Tvarit AI solution can provide the optimized solution to achieve competitiveness and we believe the AI Technology by Tvarit will help us optimize the resources.”
Matee Patumasoot
Automation & Robotic Section Head Maintenance Maxion Wheels (Thailand) Co. Ltd.
“It’s a new experience working with Tvarit team on AI Solution since we had manual data collection and analysis, Looking forward to Tvarit solution real-time analysis which will help us to optimize cost for energy through AI Model.”
Sontaya Aunchantuek
Utility Section Head Maintenance
Maxion Wheels (Thailand) Co. Ltd.
“The projects and processes carried out by Tvarit are innovative. For Maxion SLP the topics are very new and at first, it was difficult to align efforts.
But it’s good to know that we can produce with fewer emissions and to know that we can do more from a sustainability perspective.”
Jorge Anaya
Maintenance Manager and Industrial Engineer
Maxion Wheels (SLP, Mexico) Co. Ltd.
“We are very happy with our partnership with Tvarit for over one year.
The predictive maintenance and energy monitoring projects developed with them are proving to be a good solution and bringing us good results.”
Adalton Mendonca
Director Limeira Steel Plant (LMS)
Maxion Wheels Limeira
“After data receipt, in the last 3-6 weeks observing movement towards the project delivery and momentum will take another 6-8 weeks. More engagement is required to achieve deliverables; We are moving towards waste reduction through Tvarit AI Solutions.”
Rahul Vaidya
Plant Manager
Managing Director India Aluminum Plant (PNA )
“As the Business Unit Head, I constantly seek strategic & innovative solutions to drive excellence in our operations – navigating through Tvarit’s AI+ML Platform is one them. In spite of it being under trial phase, it has shown immense potential to significantly improve the quality of our production. The prescriptive analytics it offers could help us minimize our scrap rates and rework, thereby leading to substantial cost savings.
While it’s still early and yet to be fully proven, I’m confident that this platform has the potential to revolutionize our approach to defect reduction and enhance operational efficiency.”
Kishor Dukare
Business Head
Take the Smart Zero approach
to optimize your manufacturing
Sponsored by
TVARIT is sponsored by the State of Hesse in Germany as part of the Distr@l program. Learn more
